Structural Revolution Promotes Energy Efficiency Leap Forward, Helps New Energy and Data Center Green Upgrade"
Silicon steel three-dimensional triangular winding core" is a new generation of energy-saving Transformer series, which breaks through the traditional planar lamination design and achieves a 20% -35% reduction in no-load loss and a 92% reduction in no-load current compared with the national standard through three-dimensional winding process. It provides epoch-making energy efficiency solutions for new energy power stations, data centers and other high energy-consuming occasions.
The traditional Iron Core Transformer generally adopts the planar laminated silicon steel magnetic circuit, which is easy to produce eddy current loss at the turning point, but our company optimizes this structure:
1. Each magnetic circuit is evenly distributed without obvious high resistance area and distortion phenomenon of magnetic flux density at the joint.
2.The magnetic flux direction is completely consistent with the crystal orientation of the silicon steel sheet.
3.The lengths of the three magnetic circuits are completely equal, and the sum of the lengths of the three-phase magnetic circuits is the shortest.
4.The three magnetic circuits are completely symmetrical, and the three-phase no-load current is completely balanced."This is not only the progress of science, but also the revolution of topology."
Advantages of "crgo sd core"
1.The loss is low, and the energy-saving effect is remarkable: under the premise of the same material, compared with the laminated iron core, the iron loss process number of the wound iron core is reduced from 1.3-1.5 to about 1.05, which can reduce the iron core loss by 10-20%.
2.The noise is low: because the three-dimensional wound iron core is formed by continuously and tightly winding silica gel steel strips on a special iron core winding machine without seams, the noise caused by the discontinuity of the magnetic circuit like the laminated iron core will not be generated. At the same time, the three-phase magnetic circuit and the magnetic flux are completely symmetrical, and the design of the working magnetic density is reasonable, so the noise is greatly reduced.
3.Strong overload capacity: its own no-load loss and no-load current are very small, and the product itself has low heat.
4.The structure is compact, the floor area is small:the occupied area of the plane of the device body is reduced by 10% -15% compared with the traditional product, the height of the device body is reduced by 10% -20%, and the volume of the box-type transformer can be reduced by one quarter if the device is installed in the box-type transformer station.
In the Industry: Redefining Energy Efficiency Standards
According to the report of the State Grid Energy Research Institute, if 10% of The Transformers in operation in China are replaced by three-dimensional winding technology, the annual power saving will reach 7.2 billion degrees (equivalent to 7% of the annual power generation of Sanxia Power Station). The international copper industry rated it as "the top ten disruptive technologies in the field of global power transmission and distribution in 2024".











